Exothermic Welding – Cable To Cable, Cable To Rod, Tap To Tap & Cap To Tap Connections

All exothermic welding connections listed below utilize the standard Handle Clamp (Code: KKH). Specifications and components are categorized by 4 main connection types:

1. Cable To Cable Connections

  • Connection Types: Straight Joint (CC1), Tee Joint (CC2), Cross Joint (CC4)

  • Cable Size Range: 50 mm² to 120 mm²

  • Metal Powder Codes: TH45 to TH200 (depending on connection type)

  • Exothermic Mould Codes:

    CC1: KHCC1-50 to KHCC1-120

    CC2: KHCC2-5050 to KHCC2-120120

    CC4: KHCC4-5050 to KHCC4-120120

2. Cable / Tape To Rod Connections

  • Connection Types: Top of Rod (CR1, BR1), Passing/Tee Joint on Rod (CR2, BR2)

  • Grounding Rod Specification: Nominal diameter 16 mm / 17.2 mm

    • For Cable Connections (CR1/CR2): Cable sizes 35 mm² to 120 mm² (Mould codes: KHCR1 / KHCR2 series)

    • For Tape Connections (BR1/BR2): Tape size 25 x 3 mm (Mould codes: KHBR1 / KHBR2 series)

  • Metal Powder Codes: TH115 and TH150

3. Tape To Tape Connections (BB Series)

  • Connection Types: Straight Joint (BB1), Tee Joint (BB3), Line/L-Glow Joint (BB7), Cross Joint (BB14)

  • Tape Specification: 25 x 3 mm

  • Metal Powder Code: TH90

  • Exothermic Mould Codes: KHBB1-253 | KHBB3-253253 | KHBB7-253 | KHBB14-253253

4. Cable To Tape Connections (CB Series)

  • Connection Types: Straight Joint (CB1), Tee Joint (CB4), Cross Joint (CB5)

  • Material Specifications:

    • Cable (A): 50 mm² to 120 mm² (70 mm² to 120 mm² for CB1)

    • Tape (B): 25 x 3 mm to 25 x 6 mm

  • Metal Powder Codes: TH65 to TH200

  • Exothermic Mould Codes: KHCB1-70253 to KHCB1-120256 | KHCB4-50253 to KHCB4-120256 | KHCB5-50253 to KHCB5-120256

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